APPLICATIONS
Yuanda Boiler is proud to announce that its 20-ton biomass reciprocating grate steam boiler has been successfully installed, commissioned, and put into stable operation at a sugar mill project site in Vietnam. Delivering a continuous and reliable steam supply, the unit now drives critical processes including sugarcane crushing, juice evaporation, and syrup concentration—ensuring high-efficiency, round‑the‑clock production for the plant.
The sugar industry operates on long, non‑stop production cycles, placing extreme demands on steam stability. This 20‑ton sugar mill boiler produces high‑quality steam consistently 24/7 and performs smoothly under full load over extended periods. Its robust design perfectly matches the mill’s intensive production rhythm, providing a solid thermal foundation for steady capacity expansion and helping the client avoid costly downtime during the busy crushing season.
Boiler working video pls see our youtube: https://youtu.be/ZZVkeJbLToI?si=CNf46VhjKXYTsD-j
Optimized for Local Biomass Fuel – Tree Bark
Firing primarily with locally available tree bark, the boiler makes full use of Vietnam’s abundant agricultural and forestry residues. The reciprocating grate system ensures exceptionally efficient combustion, with several distinct operational benefits:
1. Thorough combustion and no slagging – The large furnace volume and high combustion chamber extend fuel residence time. Staged air distribution and staged combustion promote intense mixing of fuel and oxygen, raising burnout rates while keeping combustion temperatures under control to prevent slag formation.
2. High thermal efficiency – Membrane water‑cooled walls and water‑cooled arch structures reduce air leakage and heat losses, while also extending the service life of furnace arches.
3. No pre‑ignition (hopper protection) – The feeding mechanism and arch geometry are specially tailored to biomass fuel characteristics, effectively preventing fuel pre‑ignition inside the hopper.
4. No ash accumulation and easy ash discharge – Strategically positioned soot blowers enable online cleaning, keeping heating surfaces free from fouling and maintaining heat transfer efficiency.
5. Easy maintenance – Conveniently located ash‑cleaning and discharge doors allow quick inspection and routine servicing, minimizing downtime.
6. Customized Solutions – Saving Time and Money
Beyond the boiler itself, Yuanda provides tailor‑made systems for fuel feeding, combustion control, slag discharge, water treatment, and flue gas cleaning, along with a customized boiler room layout. Every solution is designed to fit the client’s specific site conditions and budget, reducing both capital investment and operational costs.
One‑Stop Service from Planning to Handover
Yuanda offers a comprehensive, turnkey service – from initial operational planning and equipment manufacturing/shipping, to on‑site installation guidance, precise parameter tuning, and hands‑on training for local operators. Our technical team fine‑tuned all equipment parameters according to Vietnam’s tropical climate and the actual moisture content and calorific value of the tree bark fuel. As a result, the boiler achieved first‑time successful commissioning and swift handover, enabling the client to seize the production window and start generating revenue without delay.
A Trusted Choice for Sugar Mills and Beyond
As a mature industrial boiler manufacturer with a broad domestic and international service network, Yuanda Boiler continues to provide custom‑made, energy‑efficient heating solutions for the sugar industry, agro‑forestry processing, food production, and more. In addition to the biomass tree bark fired boiler, we also offer chain grate steam boiler models and oil/gas‑fired options, giving customers the flexibility to choose the most cost‑effective fuel based on local availability. Whether you need a dedicated sugar mill boiler or a multi‑fuel system, Yuanda’s proven technology and professional support empower enterprises across Asia, Africa, Latin America, and beyond to achieve efficient, stable, and sustainable growth.
For more information, please contact Yuanda Boiler – your reliable partner in industrial heating solutions.
