PKS boiler | Palm oil waste boiler | Cogeneration boiler
Yuanda Boiler specialized biomass pks boilers efficiently burn palm kernel shells (PKS) & palm fiber for industrial steam & power plant. Turn the palm oil mill waste into a cheap, reliable energy.
| Output: | steam, electricity |
| Capacity: | 1 ton/h-50 ton/h |
| Horsepower | 250hp to 2500hp |
| Available Fuel: | palm shell, palm fiber, EFB, palm oil waste, biomass, woodchips, sawdust, wood sanding powder, agro waste etc... |
| Applied Industries: | refinery, food, beverage, sugar, chemical, paper, textile, food, pharmaceuticals etc... |
Introduction
Our Palm Kernel Shell (PKS) and Palm Fiber Boilers are advanced biomass boiler systems designed specifically for the palm oil industry. These boilers efficiently convert agricultural waste—PKS and palm fiber—into reliable, high-pressure steam or hot water for various industrial processes.
By utilizing these readily available and low-cost fuels, we provide a sustainable and economically superior alternative to fossil fuels. This solution not only solves the problem of waste disposal from your palm oil mill but also significantly reduces your energy costs, creating a circular economy within your operation.
Key Features
Our boilers are engineered to handle the unique challenges of PKS and palm fiber combustion, ensuring high performance and longevity.
Dedicated Grate System: Features a specially designed reciprocating or vibrating grate that ensures complete and even combustion of high-ash-content PKS and fibrous palm material, minimizing clinker formation.
Corrosion & Abrasion Resistance: Critical heating surfaces are protected with advanced materials and designs to withstand the corrosive and abrasive nature of PKS flue gas, extending the boiler's service life.
Advanced Combustion Chamber: Optimized geometry and enhanced insulation ensure a high combustion temperature (>850°C), leading to complete fuel burnout, high efficiency, and reduced carbon monoxide emissions.
Comprehensive Auxiliary System: We offer integrated solutions including custom-designed fuel feeding systems, ash removal systems, and advanced dust collection equipment (Cyclones, Bag Filters) for a complete, turnkey installation.
Automated PLC Control: A user-friendly control system allows for automatic regulation of fuel feed, air supply, and drum level, ensuring stable operation with minimal manual intervention.
Benefits for Palm Oil Mill
Drastically Lower Fuel Costs: PKS and palm fiber are waste products from your own mill, making them virtually free fuel compared to purchased fossil fuels like natural gas or diesel.
Waste-to-Energy Solution: Efficiently dispose of bulky biomass waste, reducing the environmental impact of your mill and avoiding the costs associated with landfill or open burning.
Energy Independence & Security: Achieve self-sufficiency in your steam and power needs, insulating your operation from volatile fossil fuel prices and supply chain disruptions.
High Return on Investment (ROI): The combination of zero fuel cost and reliable energy production typically leads to a very short payback period on your boiler investment.
Eco-Friendly Compliance: Modern emission control systems ensure that particulate matter and other emissions are kept well within regulatory limits, promoting a greener operation.
Common Applications
Our PKS and Palm Fiber Boilers are the ideal power source for:
Palm Oil Mills: Providing process steam for fruit sterilization, kernel drying, and palm oil refinery operations.
On-Site Cogeneration (CHP): Generating electricity to power the entire mill, with excess power potentially sold to the grid.
Other Agro-Industries: Suitable for other facilities with access to similar biomass fuels, such as rice mills or wood processing plants.
Quality Assurance
(1) Strength calculation report with applied materials information;
(2) 100%NDT(non-destructive inspection) report of steel plate, tube and welding rod;
(3) 100% X-ray inspection( (Longitudinal, transversal safety inspection)): ensure the quality of entire boiler;
(4) Hydrostatic test: ensure the standard working pressure and safety;
(5) Third-party inspection report
(6) Passed ASME CE ISO DOSH EAC GOST boiler level certificate.
Service
Comprehensive Boiler Solutions – From Planning to Lifetime Support
Pre-Sales Support:Expert Design Guidance: Help you select the optimal boiler model tailored to your industry needs.
Detailed Technical Documentation: Provide certificates, CAD drawings, consumption analysis, and boiler room planning.
Customized Solutions: Deliver complete system designs including installation material lists.
Competitive Pricing: Factory-direct rates with uncompromised quality.
After-Sales Assurance:Genuine Spare Parts: Original components with reliable supply.
Global Installation & Commissioning: Overseas engineer dispatch available.
On-Site Training: Ensure safe and efficient operation.
24/7 Online Support: Rapid response for any technical needs.
Warranty & Lifelong Care: One-year free maintenance and lifetime service support.
Parameter
| Boiler model | Rated capacity | Rated | Rated steam temp. | Feed water temp. | Exhaust gas temp. | Design effiency | Boiler water volume | Weight | Dimension | Delivery mode |
| pressure | ||||||||||
| ton/h | Mpa | ºC | m2 | ºC | % | m3 | ton | mm | ||
| SZL2 | 2 |
1.25/1.6/1.8/ 2.5/3.82 |
194/204/ 226/300/350/450 |
20/105 | 130.67 | 83.13 | 6.76 | 22 | 5900×2850×3460 | Package |
| SZL4 | 4 | 142 | 84.23 | 5.1 | 29 | 6460×3280×3462 | Package | |||
| SZL6 | 6 | 142 | 84.81 | 8.4 | 34 | 7830×3560×3462 | Package | |||
| SZL8 | 8 | 149.15 | 85.02 | 9.4 | 40.5 | 8870×3670×3462 | Package | |||
| SZL10 | 10 | 152.7 | 86.2 | 8.35 | 24 | 7645×3180×3526 | Assembly | |||
| SZL12 | 12 | 148.7 | 86.56 | 12.8 | 37 | 9258×3294×3524 | Assembly | |||
| SZL15 | 15 | 149.86 | 86.29 | 15.5 | 24.7 | 11010×3300×2200 | Assembly | |||
| SZL20 | 20 | 147.4 | 86.8 | 15.8 | 25.97 | 16680×6200×8420 | Assembly | |||
| SZL25 | 25 | 149.6 | 86.4 | 16.5 | 28 | 8300×3000×3600 | Semi-Assembly | |||
| SZL30 | 30 | 148.6 | 86.8 | 16.8 | 29 | 8500×3600×3640 | Semi-Assembly | |||
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Notice: For place limited, we didnot list all models. Please contact us directly for get specifics. |
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