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palm oil mill boiler

Palm Oil Mill Boiler

Efficient Biomass Steam Solution for Crude Palm Oil Production

Palm oil mill boiler by Yuanda Boiler – high efficiency biomass water tube boilers burning PKS, EFB & palm fiber. SZL/SZW/DZL/BFB series. Save fuel cost with on-site biomass waste. Low emissions, cogeneration ready.

Capacity: 1ton-65ton
Work Pressure: 7-40bar, 0.7-4.0Mpa
Heat Temperature: 121℃-450℃
Output: Saturated/Superheated Steam
Application: For heating/drying/turbine drive in palm oil mill

Biomass Steam Solution for Crude Palm Oil Production

Palm oil mill boiler is an industrial steam generator that uses palm biomass byproducts as fuel to produce steam for sterilization, oil clarification, kernel drying, and cogeneration. Every ton of CPO generates ~23% EFB, 13% fiber, and 5.5% PKS – all excellent biomass fuels.

Unlike standard boilers, Yuanda’s palm oil mill boilers are engineered to burn palm kernel shells (PKS), empty fruit bunches (EFB), and mesocarp fiber – turning mill waste into reliable steam and power. Reduce fuel cost by 50–70% while solving disposal problems. ASME/CE certified, with 86–90% thermal efficiency.

Key benefit: Mills using Yuanda boilers achieve energy self-sufficiency and can even export surplus power to the grid.

Our Boiler Series for Palm Oil Mills



SZW Series

High-performance water-tube biomass boiler designed specifically for palm oil mill fuels – including PKS, EFB, and fiber blends. The boiler features a double-drum, membrane water-wall structure with an optimized furnace arch and staged air supply for complete, stable combustion. 

Two grate options available to match your fuel: 

Chain grate (SZL type) – Ideal for standard biomass fuels like PKS and dry fiber. Delivers uniform fuel distribution and easy maintenance. 

Reciprocating grate (SZW type) – Engineered for high-moisture, high-ash fuels (wet EFB, fiber). The moving grate automatically breaks slag and removes ash, ensuring stable operation. Handles challenging palm residues.


DZL Series

Compact, cost-effective solution for smaller or medium-scale palm oil mills. 

The DZL series combines water tubes and fire tubes in a single drum, offering a compact footprint with reliable performance. The large water volume provides excellent load-following capability during fluctuating steam demands (common in batch sterilization operations). 

Capacity: 2–10 t/h Pressure: 1.0–2.5 MPa 

Advantages: Low initial investment, simple operation, quick startup, easy to maintain



BFB Boiler

Ideal for large-scale cogeneration requiring ultra-low emissions and high efficiency. 

The BFB boiler uses an inert bed material (sand) fluidized by primary air, creating a turbulent mixing zone that achieves uniform combustion of even the most variable palm biomass fuels. Fluidized bed technology also inherently controls NOx formation due to lower combustion temperatures. 

Capacity: 20–75 t/h Pressure: 3.82–9.8 MPa 

Advantages: Ultra-low NOx emissions (≤150 mg/Nm³), fuel flexibility (can co-fire PKS, fiber, EFB, even low-grade coal), high combustion efficiency (88–90%)



Key Advantages of Yuanda Palm Oil Boilers

Fuel Cost Savings

Use free on-site biomass waste; cut fuel expense by 50–70%.

Waste-to-Energy

Eliminates disposal cost for EFB/PKS/fiber.

Cogeneration Ready

High-pressure designs (up to 9.8 MPa) for power generation.

Low Emissions

Multi-stage dust removal; NOx ≤150mg/m³, dust ≤50mg/m³.

Fully Automatic

PLC control, auto feeding, ash removal, remote monitoring.

Long Life

Membrane water wall, NDT tested, 25+ years service life.

Palm Oil Mill Boiler System Components

  • Boiler unit (SZL/DZL/SZW/BFB series, selected based on capacity and pressure requirements)
  • Biomass fuel feeding system (Belt conveyor + screw feeder for automatic, controlled biomass fuel delivery)
  • Combustion equipment (Chain grate / reciprocating grate / fluidized bed (customized for palm biomass))
  • Heat recovery (Economizer and/or air preheater to capture waste heat and boost efficiency)
  • Flue gas cleaning (Cyclone separator + bag filter or wet scrubber for low emissions)
  • Control System (PLC/DCS with touchscreen, remote monitoring, and safety interlocking)
  • Auxiliary Equipment (Water treatment plant, deaerator, steam header, valves, pumps, chimney, and soot blower)

How to Choose the Right Boiler?

Step 1 – Steam Demand

Calculate based on FFB processing capacity (typically 15–35 t/h for 30–60 t FFB/h mill).

Step 2 – Pressure Level

Process only: 1.0–2.5 MPa; Cogeneration: 3.82–9.8 MPa.

Step 3 – Fuel Type

PKS only → DZL/SZL chain grate; Wet EFB/fiber → SZW reciprocating grate; Variable fuel → BFB.

Step 4 – Space & Budget

DZL (packaged) for tight space; SZL/SZW for larger; BFB for big cogeneration projects.

Why Yuanda Boiler?

  • Over 70 years of experience – Founded in 1956, Yuanda has delivered over 8,000 projects across 135+ countries
  • International certifications – ASME, CE, ISO, EAC, DOSH, TUV
  • Global service network – Complete support from design and manufacturing to installation, commissioning, and spare parts supply
  • Customized solutions – Tailored engineering for palm oil mill capacity, specific fuel blends, and local environmental requirements
  • Proven track record in Southeast Asia – Extensive references across Malaysia, Indonesia, Thailand, and other major palm oil–producing regions

Ready to Optimize Your Palm Oil Mill Energy System?

Get a customized boiler solution based on your FFB capacity, fuel blend, and cogeneration needs.

Quality Control

(1) Strength calculation report with applied materials information;

(2) 100%NDT(non-destructive inspection) report of steel plate, tube and welding rod;

(3) 100% X-ray inspection( (Longitudinal, transversal safety inspection)): ensure the quality of entire boiler;

(4) Hydrostatic test: ensure the standard working pressure and safety;

(5) Third-party inspection report

(6) Passed ASME CE ISO DOSH EAC GOST boiler level certificate.

Our Service

Comprehensive Boiler Solutions – From Planning to Lifetime Support

Pre-Sales Support:

Expert Design Guidance: Help you select the optimal boiler model tailored to your industry needs.

Detailed Technical Documentation: Provide certificates, CAD drawings, consumption analysis, and boiler room planning.

Customized Solutions: Deliver complete system designs including installation material lists.

Competitive Pricing: Factory-direct rates with uncompromised quality.

After-Sales Assurance:

Genuine Spare Parts: Original components with reliable supply.

Global Installation & Commissioning: Overseas engineer dispatch available.

On-Site Training: Ensure safe and efficient operation.

24/7 Online Support: Rapid response for any technical needs.

Warranty & Lifelong Care: One-year free maintenance and lifetime service support.

Parameter

palm oil mill boiler
Model Steam output
(Ton per hour)
Rated steam pressure
(Mpa)
Rated steam temperature
(℃)
Feed water temperature
(℃)
Thermal efficiency
(%)
Fuel consumption
(Kg/h)
DZL 1 1 ton 0.4 to 2.5 mpa 130~226 ℃ 20/105 ℃ >86 150
DZL 2 2 ton 0.4 to 2.5 mpa 130~226 ℃ 20/105 ℃ >86 280
DZL 4 4 ton 0.4 to 2.5 mpa 130~226 ℃ 20/105 ℃ >86 570
DZL 6 6 ton 0.4 to 2.5 mpa 130~226 ℃ 20/105 ℃ >86 810
DZL 8 8 ton 0.4 to 2.5 mpa 130~226 ℃ 20/105 ℃ >86 1100
DZL 10 10 ton 0.4 to 2.5 mpa 130~226 ℃ 20/105 ℃ >86 1380
DZL 15 15 ton 0.4 to 2.5 mpa 130~226 ℃ 20/105 ℃ >86 2100
DZL 20 20 ton 0.4 to 2.5 mpa 130~226 ℃ 20/105 ℃ >86 2600
Note: Standard boiler parameter is for your reference, should follow the actual technical data according customer needs & engineer design.

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